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Stress relieving C1018-- suggestions?

Question:


I'm going to stress relieve a bar of C1018 that has been well machined, releasing considerable stress and causing the expected warpage, which has been corrected by bending. After stress relieving the bar, I'll do the finish machining. The bar will be a holding fixture for sharpening knives for a power planer. I'd like to avoid scaling the bar excessively. I don't have a controlled atmosphere furnace, nor do I have any stainless foil on hand. Can any of you suggest a method to protect the steel from excessive scaling? Barring anything else, I could drizzle argon into the furnace, but that's no guarantee it will not scale., and the prolonged cycle could prove quite costly gas-wise. How about it, heat treat experts?




Answer:
I seem to recall that coating the workpiece with sodium silicate will prevent scaling. Sodium silicate or waterglass, is a liquid that could be brushed on, and what remains after HT should be water soluble.

I'm no expert but I've heard to rub soap on the outside of cooking utensils when cooking over an open fire for easy cleanup.

If it's small, a thin layer of borax (applied as a mush perhaps? Or have you any paste flux?) might hold it long enough. Dunno about removing later, could get pretty crunchy...

Only needs what, 1000°F or so? For an hour? Could take that off with sandpaper later...

This is probably acedemic at this point, but if the base material was cold rolled steel, this is really really common problem with that stuff. If you have the opportunity or need to make more units, you would be much happier with hot rolled steel, which will not give you nearly any of the same problems: You probably will not need to bend back to flat or stress relieve.

We used to use the hot rolled steel for punch plates and retainers for high precision stamping. Occasionally, someone would spec out CRS instead of HRS and man what a mess.

Sorry I can't really answer your real question, but using hot-rolled material is so much better as it has a much lower internal stress because it is hot worked.





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